- Fast & Reliable Shipping All Over the USA
- Fast & Reliable Shipping All Over the USA
Custom apparel boxes available in rigid, cardboard, and kraft material options — produced to your garment dimensions with full-colour printing and your branding. Used by fashion brands for retail packaging, DTC shipment, influencer PR boxes, and seasonal gifting. Available as magnetic closure gift boxes, two-piece lid-and-tray, tuck-end shirt boxes, and branded mailer boxes. Tissue paper, ribbon, and custom inserts are available as add-ons.
We offer cardboard material options ranging from 210 GSM to 400 GSM. We can work with even thicker cardboard by pasting these. Our cardboard Material is food-grade.
We work with Eflute Cardboard. You can have up to 7ply corrugation with us. We can paste cardboard on top of it with your personalized printing.
Rigid Stock, also known as hardboard. We provide rigid stock starting from 1000GSM up to 3000GSM.
Most commonly used printing technique for Custom Boxes.
Generally done on large-sized boxes, OR for 1-2 Color Printing
Do it for special finishing options
For small quantities OR Sampling Purposes.
Giving a Shiny look to your printed packaging items.
It is the most commonly used lamination option.
Used for Premium Finishing Options.
We can do Gold OR silver foil stamping on your printing
You can have your Logo OR any Pattern Embossed/Debossed
Have spot UV printing on the Logo to give a shiny and raised look
We can add customized inserts as per your specification. It can be either on Cardboard, Corrugated, Soft Foam, OR Hard Eva Foam.
Ribbons can be added to a few boxes. It can also be personalized with repeated Logo Printing.
Generally, velvet is pasted on inserts to give a premium Finishing
Silk cloth can be pasted inside the box
The moment a customer opens your packaging is when they decide how they feel about your brand. A generic brown box or a plain polybag says nothing. A well-constructed apparel box with your logo, your colours, and your finish says exactly what your brand stands for before the garment has been touched.
Pro Custom Packaging supplies custom apparel boxes to fashion brands, clothing retailers, DTC brands, and corporate gifting agencies across the USA. Every box is produced to your garment dimensions, in your chosen material and style, with full custom printing throughout. 100 unit minimum, no setup charges, free design support.
Different garments and different uses call for different box formats. Here’s how to choose the right one.
Magnetic Closure Apparel Gift Boxes: Premium choice for Apparel gift boxes. Due to rigid construction, it can support bigger sizes. The collapsible format of magnetic closure boxes is also ideal for storage. Many leading apparel brands use this box style.
Two-Piece Lid and Tray Apparel Boxes: The classic clothing gift box format. Used for shirts, ties, scarves, and formal garments. Available in shallow lid (short lid) or full lid (deep lid that covers the entire tray depth). Two-piece boxes can be made in Rigid, Cardboard, or Corrugated Cardboard material, depending upon the requirement.
Tuck-End Shirt Boxes: A flat cardboard box in tuck-end format — the standard retail shirt box. Lightweight, flat-packed for storage, and cost-effective from 100 units. Used for folded t-shirts, polo shirts, dress shirts, and knitwear. Coated cardboard takes full-colour printing cleanly. Available with a window die-cut to show the garment colour inside. The right format for brands that need branded retail packaging at a controlled cost per unit.
Apparel Mailer Boxes: A corrugated mailer box for DTC shipping. The garment is packed inside a box that is strong enough to protect in transit and branded on the exterior for an unboxing experience at the customer’s door. Interior printing available. Used by DTC clothing brands, subscription clothing services, and online fashion retailers. Available with a tear-strip opening for easy access.
Garment Boxes for Wholesale Flat-pack cardboard boxes for wholesale garment supply — brands supplying retailers need consistent, stackable, branded packaging. Available in all cardboard weights from 210–400 GSM. Custom printing with brand and product information. Used for B2B wholesale clothing supply.
Rigid Hardboard (1000–3000 GSM) Premium construction for gift boxes, PR packaging, and high-end retail presentation. Structured, firm, does not flex under handling. Takes all premium finishes — soft-touch matte, gold foil, embossing. Custom rigid boxes is the right choice for fashion brands positioning at the premium end of the market.
Coated Cardboard (210–400 GSM) Standard material for shirt boxes, tuck-end apparel boxes, and garment boxes. Lightweight, flat-packed for storage efficiency, full-colour printing. Cost-effective from 100 units. The right choice for retail packaging at scale.
Kraft Cardboard Natural brown or white kraft for sustainable, artisan, or eco-positioned fashion brands. Recyclable and FSC-certified material available. Full-colour printing available. Increasingly popular with DTC clothing brands that want their packaging to signal brand values alongside brand identity.
Corrugated Cardboard: The most commonly used material for mailer boxes. Corrugated cardboard boxes are rigid enough for shipping and safe transit, and are also budgeted solution. It is considered as the centre ground between cardboard and rigid, both in terms of quality and pricing.
The interior of an apparel box is as important as the exterior for a fashion brand. What the customer sees when the lid opens is the first moment of contact with the actual product.
Tissue paper — standard interior layer over the garment. Available in white, black, and custom colours. Printed or plain. Custom tissue paper with a repeated logo print is one of the most cost-effective brand touch points in apparel packaging.
Ribbon — attached to the interior of the lid or wrapped around the box exterior. Used for gifting formats and premium retail. Available in custom colors and an option to have it personalized with a printed repeated logo on it as well.
Thank-you cards and inserts — printed cards placed inside the box with brand messaging, care instructions, or a personalised note panel.
Interior lid printing — the inside face of the lid is printed with your brand, a pattern, or a message. Visible the moment the box opens. Popular with fashion brands that want a branded surprise on opening.
We supply custom apparel boxes at wholesale quantities of 100 units per design. For fashion brands with multiple styles — different colours, fits, or seasonal prints — each design counts as a separate run of 100 units. Brands ordering multiple designs simultaneously can be scheduled in combined production runs, which we advise on at the quoting stage.
Wholesale apparel box buyers include:
Fashion brands — retail packaging for clothing sold in boutiques, department stores, and online. Rigid gift boxes for premium lines, cardboard shirt boxes for core retail.
DTC clothing brands — branded mailer boxes for direct-to-consumer shipment, with interior printing and tissue for an unboxing moment that photographs well and drives social sharing.
Influencer and PR agencies — gifting boxes for brand collaborations, PR seeding, and launch campaigns. The magnetic closure rigid box in a custom size with tissue, ribbon, and a card is the standard format.
Corporate gifting agencies — branded clothing gift sets for corporate gifting — shirts, polos, knitwear — in a rigid gift box with company logo, ordered per campaign from 100 units.
Subscription clothing services — regular monthly runs of branded boxes for subscription apparel, styled sets, and personal shopping services.
Event and uniform suppliers — boxed garments for team uniforms, event merchandise, and branded corporate wear.
What Apparel box style is right for a fashion brand selling premium clothing?
A magnetic closure rigid box is most commonly used by premium fashion brands. It can be folded as well and comes as flat-packed, saving storage and shipping of the boxes.
What size boxes do you use for apparel boxes?
All sizes are fully custom. You provide your garment dimensions when folded — length, width, and depth — and we build the box to fit without excess space that causes the garment to shift. We don’t have generic standard-sized boxes.
Do you supply tissue paper and ribbon alongside the Custom apparel boxes?
Yes. Custom tissue paper — plain white, plain black, or printed with your logo — and ribbon are available as add-ons to any apparel box order.
What is the minimum order quantity for custom apparel boxes?
100 units per design. Each distinct size or artwork counts as a separate design. However, you can get wholesale prices for a higher quantity order. Higher quantity leads to a lower price per unit.
How long does production take for custom apparel boxes?
Standard production is 12–15 business days after artwork approval.
