Custom Rigid Boxes

Rigid Boxes are used for premium custom packaging boxes due to their strength and the premium finishing they provide. It is also the most popular choice for gift items. We provide custom rigid boxes wholesale in the USA and can offer them for an MOQ of 100 pieces as well as provide wholesale bulk pricing for higher quantity orders.

Box Style Options

Rigid Magnetic Closure Box – This is the most commonly used box style. This can also be made collapsible/Foldable saving storage and shipping cost making it the most popular choice in Rigid Boxes.
Two Piece Box – This is 2nd most preferred box style. These boxes can be available in two ways. Either a full lid like an Apple phone box OR short lid.
Three Piece Box – Also referred to as the shoulder or neck Box. This box is also a lid and tray box and is similar to a two-piece box. But its design is a bit more appealing and is slightly more expensive than a 2-piece box.
Drawer Box – This is also referred to as a sliding OR match Box style box.
Double Door – This has a centre opening and is becoming popular in the gift boxes category

Apart from these usual box styles, we can also work with custom styles. If you have any unique requirements, share it with our sales team and we will advise accordingly.

Material of Rigid Boxes

Rigid boxes are made from Hardboard, with a thickness starting from 1000 GSM, which is suitable for small-sized boxes. For regular-sized boxes, we generally use 1500-1600 GSM Hardboard. The thickness can range up to 3000 GSM, which we use for large-sized boxes for better strength. 128 GSM Paper is custom-printed and pasted on top of this hardboard.

Finishing Options

As 128 GSM paper is pasted on hardboard, your finishing, printing, and personalization apply to that paper. It can be custom printed via offset, digital, OR Screen Printing. Further premium finishing options of Gold Foiling, Embossing, Silver foiling, OR UV printing can also be worked on it.

Luxury Rigid Boxes

For brands where packaging is part of the product experience, our luxury rigid boxes combine premium hardboard construction with high-end finishing that matches the standards of premium brands. The combination of thick rigid stock, soft-touch lamination, gold foil stamping, and interior velvet or silk lining creates a tactile first impression that disposable carton packaging simply cannot achieve.

Popular luxury finishing combinations:

Matte lamination + gold foil logo + embossed brand name
Soft-touch lamination + debossed logo + velvet insert
Gloss lamination + spot UV + inside lid printing with brand message
Black rigid box + silver foil + ribbon pull

Our luxury rigid boxes are used by cosmetic brands, jewelry retailers, premium apparel gift boxes, and corporate gifting companies across the USA.

Custom Rigid Gift Boxes

Rigid boxes are the most popular choice for premium gifting across all industries. Their structural strength means they protect the product inside, while their surface takes premium finishing options better than any other packaging material — making them ideal for gift presentation.

We supply custom rigid gift boxes for seasonal gifting collections, corporate hampers, wedding favors, product launches, and influencer PR packages. Each box can be paired with custom tissue paper, branded ribbon, foam or cardboard inserts, and personalized thank-you cards for a complete gifting set.

Pro Custom Packaging supplies custom rigid boxes to businesses across the USA including New York, Los Angeles, Chicago, Houston, and Miami — with free nationwide delivery on all orders. No die charges, no plate charges, complimentary design support, and starting from a minimum order of 100 units.

Email sales@procustompackaging.com for a free estimate within 1 working day.

Frequently Asked Questions

What is the difference between rigid boxes and cardboard boxes?
Rigid boxes are made from thick hardboard (1000–3000 GSM). Cardboard boxes are made from lighter folding board and collapse flat. Rigid boxes are significantly more premium in feel and appearance, and take high-end finishing options better.

What is the minimum order for custom rigid boxes?
Our minimum order quantity is 100 units. We also offer wholesale bulk pricing for orders above that — contact us for a volume quote.

Can I get samples before placing a full order?
We provide samples for orders above 500 units. Sampling charges are partially adjusted as well against the final order invoice.

Do you charge for die cutting or plate setup?
No. We have no die charges and no plate charges on any rigid box orders.

How long does production take?
Standard production is 12–15 business days after artwork approval.

Can rigid boxes be made collapsible?
Yes. Our magnetic closure rigid boxes are available in collapsible/foldable versions that fold flat for storage and shipping, significantly reducing logistics costs. Other rigid box styles are assembled as standard.

Custom Rigid Boxes